BASIC WELDING TRAINING IN ACCORDANCE WITH ASME SECTION IX

1. General Description

In welded manufacturing processes, ensuring quality and safety requires that welding procedures and welder qualifications are defined in accordance with internationally recognized standards. ASME Section IX is one of the most widely used standards worldwide, defining the qualification requirements for welding procedures (WPS/PQR) and welder performance (WPQ).

The Basic Welding Training in accordance with ASME Section IX is a comprehensive program designed to provide participants with fundamental knowledge of welding processes, the requirements of ASME Section IX, and practical technical applications encountered in industry.

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2. Objective of the Training

The main objectives of this training are to:

• Provide a thorough understanding of the structure and scope of ASME Section IX
• Explain WPS, PQR, and WPQ concepts from a technical perspective
• Introduce welding procedure and welder qualification processes
• Analyze welding parameters and variables (essential variables)
• Develop quality control awareness in welded manufacturing processes

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3. Scope

The training covers the following technical topics:

3.1 Structure of ASME Section IX

• Scope and purpose of the standard
• Organization and structure
• QW (Welding), QB (Brazing), QF (Fusing) sections

3.2 Basic Welding Concepts

• Welding processes (SMAW, GTAW, GMAW, etc.)
• Welding positions
• Filler metals and shielding gases
• Heat input and welding parameters

3.3 WPS (Welding Procedure Specification)

• WPS content and preparation
• Essential, Non-essential, and Supplementary variables
• Procedure limitations and qualification ranges

3.4 PQR (Procedure Qualification Record)

• Preparation of test coupons
• Mechanical testing (tensile, bend tests, etc.)
• NDT applications
• Evaluation criteria for PQR

3.5 WPQ (Welder Performance Qualification)

• Welder qualification tests
• Test positions and qualification ranges
• Certification process
• Validity and continuity requirements

3.6 Materials and Grouping System

• P-Number and Group Number concepts
• Material equivalencies
• Filler metal classifications (F-Number, etc.)

3.7 Inspection and Testing Methods

• Visual Testing (VT)
• Radiographic Testing (RT) and Ultrasonic Testing (UT)
• Mechanical testing
• Acceptance and rejection criteria

3.8 Documentation and Application

• Preparation of certification documents
• Traceability
• Key considerations during audits and inspections

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4. Application Areas

• Pressure vessel and boiler manufacturing
• Oil and gas industry
• Pipeline and process systems
• Energy and power plants
• Steel construction and fabrication

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5. Training Duration

• Standard program: 2 – 3 days
• Can be extended with practical modules

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6. Target Audience

• Welding engineers and technicians
• Quality control and production personnel
• Inspectors and auditors
• Certification body personnel
• Individuals working or planning to work in welded manufacturing

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7. Learning Outcomes

Upon completion of the training, participants will be able to:

• Interpret ASME Section IX requirements
• Prepare WPS, PQR, and WPQ documents
• Analyze welding variables from a technical perspective
• Ensure quality control in welding processes
• Actively participate in inspection and certification activities

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8. Corporate Advantages

• Training based on internationally recognized standards
• Content supported by real field applications
• Practical approach based on inspection experience
• Strong focus on technical documentation
• Customizable training programs tailored to organizational needs

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If needed, the following can also be prepared:

• Brochure (PDF / Word format)
• Sample WPS / PQR documentation set based on ASME Section IX
• Exam questions and answer keys
• Advanced (Level II / III) welding training modules